Double Deck Flat Surface Pallet | DFW-120100-140-04
The Double Deck Flat Surface Pallet DFW-120100-140-04 is a NetZero pallet made from bio-based composite fibers, replacing wood and plastic. Flat top and bottom decks give stable loads and work with automated handling. Part of our Green Packaging Materials range in Green Packaging Solutions.
Key Features
Bio-Based Material
Manufactured from renewable agricultural fibers, supporting carbon reduction and sustainable supply chains.
Double Deck Flat Surface Design
Flat top and bottom decks provide excellent load stability and compatibility with automated handling systems.
High Load-Bearing Strength
Engineered structure ensures reliable performance for heavy industrial and export applications.
ISPM-15 Free – Export Ready
No heat treatment or fumigation required, simplifying international shipping compliance.
Fully Recyclable & Plastic-Free
Designed for circular use, reducing waste and replacing traditional wooden or plastic pallets.
Product Description & Specifications
The DFW-120100-140-04 Double Deck Flat Surface Pallet is a sustainable alternative to conventional wooden and plastic pallets. Made from bio-based composite fibers, it delivers strong load performance while significantly reducing environmental impact.
Its flat surface design ensures safe stacking, smooth conveyor movement, and compatibility with forklifts, pallet jacks, and automated warehouse systems. Free from nails, splinters, and fumigation requirements, this pallet is ideal for export logistics, manufacturing, and green supply chains aiming for targets.
Technical Specifications
| Item | Details |
| Model | DFW-120100-140-04 |
| Pallet Type | Double deck, flat surface |
| Dimensions | 1200 × 1000 × 140 mm (LxWxH) |
| Material | Fiber (Compressed Wood or Agricultural Waste) |
| Weight | 24 kg |
| Fork type | 4-way |
| Stack quantity | 850 pallets |
| Dynamic load | 1250 kg |
| Static load | 4500 kg |
| Racking ability | Yes |
| Recyclability | 100% recyclable |
| ISPM-15 | Not required |
| Application | Industrial & export logistics |
Green Comparison: Bio-Based Pallet vs. Traditional Wooden/Plastic Pallets
The DFW-120100-140-04 is engineered to outperform standard pallets not just in durability, but in total environmental and regulatory compliance.
| Feature | Pallet (DFW-120100-140-04) | Traditional Wooden/Plastic Pallets |
| Material Source | Agricultural Waste/Bio-Fibers: Upcycled from renewable resources. | Virgin Timber/Plastic: Contributes to deforestation or fossil fuel depletion. |
| Export Compliance | ISPM-15 Exempt: Naturally pest-free; no heat treatment or fumigation needed. | Regulatory Burden: Wood requires costly heat treatment or chemical (methyl bromide) fumigation. |
| Workplace Safety | Safe Handling: No nails, splinters, or sharp edges to injure workers or damage goods. | High Risk: Protruding nails and splinters are common; plastic can crack into sharp shards. |
| Hygiene & Health | Mold/Pest Resistant: Non-porous material does not harbor bacteria or insects. | High Maintenance: Wood absorbs moisture and is prone to mold and pest infestation. |
| End of Life | 100% Circular: Can be ground down and remanufactured into new pallets. | Waste Problem: Broken wood often goes to landfills; plastic recycling is energy-intensive and rare. |
| Weight Consistency | Precise: Manufacturing process ensures every pallet weighs exactly 24kg. | Variable: Wooden pallets change weight significantly based on moisture content. |
The “Green” Advantage
The DFW-120100-140-04 is the ultimate choice for companies with ESG (Environmental, Social, and Governance) targets. By utilizing agricultural waste and compressed bio-fibers, this pallet acts as a carbon sink rather than a carbon source.1 Furthermore, it eliminates the need for toxic chemical fumigation required for international wood shipments, ensuring your supply chain is not only plastic-free but also chemically responsible and fully compliant with global “Green” trade lanes.
Applications
The DFW-120100-140-04 is designed for demanding logistics environments:
- Export & International Shipping: ISPM-15-free pallet for global compliance
- Manufacturing & Assembly Lines: Stable base for heavy components and finished goods
- Warehousing & Automation: Compatible with conveyors and automated storage systems
- Sustainable Supply Chains: Ideal for companies pursuing ESG and goals
What to Consider When Choosing This Pallet
Load Requirements
Ensure the pallet’s load capacity matches your static and dynamic handling needs.
Handling System Compatibility
The flat deck design is optimized for automated and manual handling equipment.
Environmental Targets
This pallet is best suited for organizations seeking to reduce carbon footprint and plastic usage.
Why Choose Us?
As part of our green packaging portfolio, we deliver more than pallets:
Driven Solutions
We help customers transition from wood and plastic pallets to low-carbon alternatives.
Reliable Industrial Quality
Our pallets are engineered for strength, consistency, and long service life.
Sustainable Packaging Expertise
From pallets to strapping and carton sealing, we provide integrated green logistics solutions.
| Weight | 24 kg |
|---|---|
| Dimensions | 120 × 100 × 14 cm |
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