Microfocus X-Ray Parts Counter JA-XC-01
27,300.00 $
The Microfocus X-Ray Parts Counter JA-XC-01 counts SMD reels in seconds using an 80 kV microfocus tube, a 17″ flat panel detector and AI deep learning. It counts up to four 7″ reels at once, even in moisture barrier bags, down to 01005 chips. Part of our X-ray Counter range.
Product overview
The Microfocus X-Ray Parts Counter is a German-engineered precision counting system designed for fast, accurate, and fully automated component verification in SMT production. Powered by AI deep learning algorithms and equipped with an 80kV closed-type X-ray tube, this system ensures reliable counting even for ultra-small components such as 01005 chips — achieving up to 99.99% accuracy in under 10 seconds.
The system’s AI deep learning algorithm automatically identifies component types without pre-binding. It learns key geometric and visual features — such as aspect ratio, edge angle, and contour deformation — to continuously enhance accuracy with each use.
Through the cloud-connected database, every machine synchronizes its data and downloads optimized. This ensures continuous improvement in speed, accuracy, and component recognition coverage over time.
Key Features and Technologies
- 80kV closed-type microfocus X-ray tube – long lifetime and maintenance-free.
- 17” high-definition digital flat panel detector (FPD) for crystal-clear imaging.
- Ultra-fast counting: up to four 7” reels or one 15” reel in <10 seconds.
- Supports up to 17” (430 mm) reels or trays, even with moisture barrier bags.
- Built-in AI deep learning with continuous cloud updates for improved accuracy.
- Seamless system integration: supports MES, ERP, WMS, and other management platforms.
- Automatic barcode scanning and label printing – count, verify, and label in one process.
- Auto-detection mode switching – no manual single/multi reel setup required.
- Work order tracking and real-time counting record query.
Technical specifications
| Specification | Detail |
|---|---|
| X-ray Source | 80kV / 700μA microfocus tube (30μm focal spot) |
| Detector | 17” Digital FPD (430×430mm), 139μm pixel, 3072×3072 resolution |
| Counting Capacity | Up to 17” (430mm) reel or tray, 88mm max thickness |
| Component Size | Min 01005 |
| Speed | 7–10 seconds per reel |
| Accuracy | ≥99.98% (01005), ≥99.99% (0201 and above) |
| Dimensions | 1000(L) × 1300(W) × 1820(H) mm |
| Weight | 580 kg |
| Power Supply | AC 110–220V, 50/60Hz, 800W |
| System | Industrial PC (i7 CPU, 16GB RAM, 256GB SSD + 4TB HDD), 24” HDMI Display |
| Safety Features | Radiation <1μSv/h, door interlock, light curtain, emergency stop |
Applications
The Microfocus X-Ray Parts Counter is widely used across the electronics manufacturing industry to enhance production efficiency, inventory accuracy, and quality control. Its advanced X-ray imaging and AI-driven counting system make it ideal for:
SMT and PCBA Manufacturing Lines
- Accurately counts SMD reels before and after production runs.
- Ensures correct inventory levels for 01005–1206 components and larger.
- Helps prevent production delays due to material shortages or miscounts.
Electronic Component Warehouses and Material Control Centers
- Streamlines incoming material inspection and stocktaking.
- Reduces human error and labor costs in manual counting.
- Supports integration with MES, ERP, and WMS systems for digitalized inventory management.
EMS and OEM Factories
- Verifies component quantities before production handover.
- Tracks material usage by work order and supports traceability compliance.
- Improves transparency in production and logistics.
Semiconductor Packaging and Assembly Plants
- Counts precision parts or small semiconductor materials sealed in moisture barrier bags.
- Maintains high accuracy without unpacking or damaging the material.
R&D and Quality Laboratories
- Performs non-destructive inspection and counting for research samples.
- Provides clear X-ray imaging for data validation and training datasets in AI material recognition.
