Conformal Coating Inspection Machine
54,000.00 $
The Conformal Coating Inspection Machine automatically detects coating defects and measures coating thickness from 10 to 600 μm. A 12 MP camera with UV, white and red lighting finds missing or insufficient coating quickly. Part of our Inspection Machine range in Counter & Inspection Solutions.
Key Features and Technologies
- Rapid and accurate defect inspection using a high-resolution camera and multi-light system optimized for PCB environments.
- Unique algorithm and OCT technology enable highly precise conformal coating thickness measurement (10–600 μm).
- Real-time monitoring and advanced analytics for in-depth defect analysis and process improvement.
- High-rigidity, low-vibration structure designed through extensive vibration and structural analysis.
- Intuitive, user-friendly software with easy-teaching and auto-calibration functions for efficient operation.
- Industry 4.0 connectivity via UniSPCMES for smart factory automation, machine learning, and remote monitoring.
- Supports diverse barcode standards (1D and 2D) and integrates SPC statistical process control for streamlined manufacturing.
Product overview
The Automated Conformal Coating Inspection and Measurement System delivers rapid, high-accuracy inspection of PCB coating defects and precise coating thickness measurement. Leveraging a 12M high-resolution camera and a multi-light system (UV, White, Red), this advanced platform streamlines the detection of coating issues such as no-coating, insufficient coating, bubbles, voids, smears, and delamination. With robust 3D measurement technology using Optical Coherence Tomography (OCT), manufacturers achieve significant improvements in process quality, yield, and reliability. This system is engineered for seamless integration with Smart Factory Industry 4.0, offering real-time process control and data-driven analysis.
Technical specifications
| Specification | Detail |
| VISION SYSTEM | |
| Camera | 12M High Resolution Camera |
| Pixel Resolution | 30 μm |
| Lighting | Multi Lighting System (UV, White, Red) |
| Inspection Speed | 150 cm²/sec |
| PCB RANGE | |
| PCB Size | 50 x 50 – 490 x 480 (mm) |
| PCB Thickness | 0.5–5T |
| Max PCB Warpage | ±1.0 mm |
| INSPECTION FUNCTIONS | |
| Defect Type | No Coating, Coating Insufficiency, Bubbles/Void, Smear, Coating Delamination |
| MEASUREMENT (3D ACI ONLY) | |
| Conformal Coating Thickness | 10 – 600 μm |
| SYSTEM DIMENSION | |
| Power Requirements | Single Phase(s) 200~240V 50~60Hz, 1.1 KW |
| Air Requirements | 5 Kgf/cm² (0.5 Mpa) |
| Dimension (WxDxH) | 1240 x 1495 x 1650 mm (Including Signal Tower: 1240 x 1495 x 2080 mm) |
| Weight | Approx. 760 Kg |
| OPTION | |
| Repair | O |
| SPC | O |
| Barcode | 1D and 2D |
Applications
- Automobile electronics
- Mobile equipment
- Aviation
- Home appliances
- Maritime transport
- Medical equipment
