Inline Lead-Free Wave Soldering Machine JA-N300
18,200.00 $
The Inline Lead-Free Wave Soldering Machine JA-N300 is designed for DIP and THT boards in SMT lines, with optional nitrogen. A modular, tool-free design and stable PC+PLC control simplify maintenance. Pairs well with our wave soldering flux. Part of our Wave Soldering Machine range.
Product overview Wave Soldering Machine ACRAB-450
This automated assembly system represents a cutting-edge solution for electronics manufacturing, specializing in high-stability DIP PCB nitrogen wave soldering. Engineered to support THT PCB lead-free processing, this equipment ensures automatic wave soldering capabilities suitable for modern production lines. Customers benefit from long-term positive operational feedback and a design focused on minimizing expenditure. Key benefits include unparalleled heating performance and a superior temperature control system designed to satisfy diverse welding demands. Furthermore, the innovative energy saving design is a leading product advantage, maximizing the reduction of using costs for manufacturers. This precise equipment is engineered for efficiency and consistency, delivering reliable electrical connections and exceptional, high-quality soldering results
Key Features and Technologies
- Modular Design and Control: The system incorporates a modular structure, open design, and a tool-free concept for streamlined maintenance. It is managed by a highly stable PC+PLC control system featuring a humanized operating interface, utilizing top brand components for core parts.
- Precision Conveyor and Thermal System: The robust conveyor system handles a full load greater than 60 kg and uses specialized titanium fingers that resist wetting and deformation. The preheating system features three zones, offering efficient and stable heat conduction with a temperature range up to 250°C.
- Optimized Soldering Process: The soldering system provides a steady solder flow channel while maintaining wave peak stationarity less than 0.5mm. It supports a 500kg capacity for lead-free solder and is designed for minimum oxidation of tin slag.
- Advanced Options: Standard features include a 316 stainless steel spray system for corrosion resistance, with options available for Nitrogen protection, selective spray, and a cooling chiller
Technical specifications
| Items | Specifictions |
|---|---|
| Number of pre-heaters | 3 |
| Pre-heater passage | 1600 mm |
| Body size (mm) | 3200 × 1420 × 1750 |
| Outside dimension (mm) | 3900 × 1420 × 1750 |
| Weight | 1300 KG |
| Total/steady consumption | 24KW / 6–8KW |
| Air supply | 0.5 MPa |
| Preheating style | Hot air |
| Preheater consumption | 220V 8KW |
| Control method | PC + PLC |
| Solder pot temp. set-point | Room temperature — 300°C |
| Preheating time | About 10–15 mins for setting 150°C |
| Solder application | Lead-free |
| Solder pot capacity | 320 kgs |
| Solder pot temperature | 300°C |
| Solder pot consumption | 380V 8KW |
| Solder temp. control method | PID & SSR |
| Wave motor consumption | 250W × 2PCS 220V |
| Solder melting | About 120 mins for setting 250°C |
| PCB width | 30–350 mm |
| Conveyor speed | 300–2000 mm/min |
| Conveyor direction | L → R (R → L optional) |
| Conveyor inclination | 4–7° |
| Flux pressure/capacity | 3–5 bar / 6.5L |
Applications
- Consumer Electronics: Manufacturing devices like TVs, radios, and other home appliances.
- Automotive Electronics: Producing printed circuit boards (PCBs) for car dashboards, safety control systems, and infotainment systems.
- Telecommunications: Soldering components for base stations, routers, and other communication infrastructure.
- Industrial Electronics: Creating PCBs for control systems, industrial computers, and automation equipment.
- Medical Devices: Assembling PCBs for medical monitoring devices, diagnostic tools, and imaging equipment.
- Power Supplies: Efficiently soldering components in switching power supplies.
